Wire Electrodes
Possibilities of new development of high precision wire electrodes that only an EDM manufacturer can offer.
"Hayabusa Wire" "Tsubame Wire" Series Wire Electrodes.
With vast knowledge and experience as an EDM manufacturer, Sodick has developed well-designed integrated manufacturing process from A to Z, from melting process to production and delivery all over the world.
Wire Applications
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| Product name | Wire Type | Hardness | Diameter Tolerance（mm） | Tensile（N/mm2） | Elongation（%） |
|---|---|---|---|---|---|
| Tsubame Plus Wire | Brass wire | 〇 | +0,ー0.002 | 960 or greater | 4% or less |
| Tsubame HQ Wire | Brass wire | 〇 | +0,ー0.001 | 960 or greater | 4% or less |
| Hayabusa Wire | Coated wire | 〇 | +0,ー0.002 | 920 or greater | 4% or less |
| Sodick Z Wire (e80 Wire) | Zinc-coated wire | ー | +0,ー0.002 | 900 or greater | 2% or less |
| APZ-HS Wire | Piano wire core with zinc coated | ー | +0,ー0.002 | 1850 or greater | ー |
| APZ Wire | Piano wire core with zinc coated | ー | +0,ー0.002 | 1900 or greater | ー |
| AP Wire | Piano wire core with brass coated | ー | +0,ー0.002 | 1900 or greater | ー |
| TWS Wire | Tungsten wire | ー | +0,ー0.002 | 2800 or greater | ー |
Characteristics of each wire electrodes
Spool Specification
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| Spool Type | Flange D(mm) | Barrel d(mm) | Inner Width W(mm) | Axial Hole h(mm) | Flange Thickness a(mm) | Overall Length L(mm) | Flange Radius r(mm) |
|---|---|---|---|---|---|---|---|
| P1 | 100 | 50 | 70 | 16 | 10 | 90 | |
| P3 | 130 | 60 | 90 | 20 | 12 | 114 | 1.5 |
| P5 | 160 | 90 | 90 | 20 | 12 | 114 | 1.5 |
| P5-RK | 160 | 110 | 90 | 20 | 12 | 114 | 1.5 |
| P10 | 200 | 110 | 110 | 25 | 12 | 134 | 5 |
| P20 | 250 | 110 | 110 | 34 | 15 | 140 | 4 |
| DP30 | 280 | 200 | 180 | 73 | 20 | 220 | 5 |
| DIN160 | 160 | 100 | 128 | 22 | 16 | 160 | 3 |
| DIN250 | 250 | 160 | 160 | 22 | 20 | 200 | 4 |